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LOLER and PUWER software for warehouses and logistics

Forklifts, reach trucks, order pickers, conveyors and dock levellers all need inspecting on different cycles. LolerFlow tracks every one across every warehouse, so nothing runs overdue.

Smiling forklift operator in a yellow hard hat
In short

Forklifts and other lift trucks fall under LOLER for their lifting parts and PUWER for the rest of the truck. A forklift lifting goods needs a thorough examination at least every 12 months, and one that lifts people, such as an order picker, at least every 6 months. Conveyors, balers and dock levellers are inspected under PUWER at intervals set by risk. LolerFlow keeps all of it in one register, warehouse by warehouse.

Last updated October 2026 · Written by the LolerFlow Editorial Team · Facts checked against HSE and legislation.gov.uk

The rules

How often does warehouse equipment need inspecting?

It depends on what the equipment does. Anything that lifts people is on a 6 month cycle, other lifting equipment is on 12 months, and the rest is inspected at intervals you set by risk.

EquipmentRuleHow often
Counterbalance and reach trucksLOLER and PUWER12 months
Order pickers that lift the operatorLOLER and PUWER6 months
Slings, chains and lifting attachmentsLOLER (lifting accessories)6 months
MEWPs used for high level workLOLER and PUWER6 months
Conveyors, balers, compactors, dock levellersPUWER Regulation 6Set by risk
Pallet rackingHSE guidance HSG76At least every 12 months by a competent person

These are the standard intervals. A written scheme of examination can set different LOLER intervals, and LolerFlow follows whichever applies.

Sources
  • LOLER 1998, Regulation 9, legislation.gov.uk
  • PUWER 1998, Regulation 6, legislation.gov.uk
  • HSE HSG76: Warehousing and storage, a guide to health and safety
The problem

What makes it hard

Trucks on different cycles

Order pickers are on 6 months, counterbalance trucks on 12, and both are often in the same fleet.

Hired and owned trucks mixed

Some trucks are examined by the hire company, some by your own contractor.

Many warehouses, one fleet

Trucks move between sites and the paperwork does not follow them.

What changes for you

What changes in your warehouses

Every truck on the right cycle

Order pickers on 6 months, counterbalance trucks on 12, worked out for you.

A failed truck stays parked

Fail a truck and it is marked out of service, so nobody uses it by mistake.

Records follow the truck

Trucks move between warehouses and their records go with them.

Your own checks in the same app

Racking inspections and daily truck checks on your own templates, with PAT testing covered too.

LOLERPUWERMEWPEquipment registerPAT covered
How LolerFlow helps

How LolerFlow helps warehousing and logistics

Every warehouse in one register

Each warehouse is a site. See every truck, where it is and when it is due.

LOLER and PUWER together

The lifting parts and the rest of the truck recorded against the same machine.

Combined examinations

Record the LOLER thorough examination and the PUWER inspection of a truck in one visit, on one report.

Hired and owned trucks together

Record who examines each truck, the hire company or your own contractor, against the same machine.

A large organisation?

Our Enterprise plan adds a signed agreement, help moving your records across, and templates built to your company standard.

See Enterprise
LolerFlow forklift register for a warehouse
Order pickers on 6 months, counterbalance trucks on 12, all in one warehouse register.

Questions from warehousing and logistics

How often does a forklift need a LOLER thorough examination?

At least every 12 months if it lifts goods only. If it is used to lift people, for example an order picker that lifts the operator, it needs examining at least every 6 months. A written scheme of examination can set different intervals.

Is a forklift thorough examination LOLER or PUWER?

Both. LOLER covers the lifting parts, such as the mast, chains and forks. PUWER covers the rest of the truck, such as brakes, steering and tyres. Many companies have both done in one combined thorough examination.

Does warehouse racking need inspecting?

Yes. HSE guidance (HSG76) recommends that racking is inspected by a technically competent person at least every 12 months, with regular checks by your own staff in between. You can record these in LolerFlow with your own inspection template.

Do conveyors, balers and dock levellers need inspecting?

Yes, under PUWER, where wear or damage could make them dangerous. You set the intervals by risk, and the result of every inspection must be recorded.

Can each warehouse see only its own equipment?

Yes. Each warehouse is a site. Site managers see their own site, and head office sees every site on one dashboard.

From the blog

Guides for this industry

See LolerFlow on your own equipment

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